Cleo pants in Pylos LiKnit

I’ve always liked the idea of linen pants, but have never actually liked wearing and maintaining linen pants. They are cool and breathable, until they become a wrinkly mess and you have to iron them. Some have a texture that isn’t that soft against your skin. This spring I ordered several pairs of linen pants online from a popular retailer and ended up returning all of them because I wasn’t crazy about the fit and I could see they were going to need a lot of ironing. So when I saw a new fabric from Surge Fabrics described as a “faux linen knit,” I was intrigued. The fabric is called Pylos LiKnit, which is kind of a weird name that I struggled to pronounce until I realized the K is silent. I’m not sure if other fabric stores offer it under a different name; this one seems to be unique to Surge. It is 55% rayon and 45% nylon, with 50% 2-way stretch (it stretches side-to-side but not up and down). It comes in lots of colors, although some seem to be selling out. This fabric does not contain any linen. It is not a linen knit; it is a rayon/nylon (viscose) knit that looks and feels somewhat similar to a woven linen, but with stretch.

I decided to use black Pylos LiKnit for my second pair of Cleo palazzo pants. I used the same approach as last time to hack the Sinclair Cleo shorts and culottes pattern into palazzo pants with self-drafted slash pockets, with a couple of modifications. First, I wanted to reduce the fullness at the bottom of the legs a bit, so instead of extending the outside seam straight to the bottom of the leg, I curved it in starting at the notch below the hips and the sent it straight down parallel to the inseam. This reduced the circumference of the pants legs from 40 inches to 32 inches. Second, because this fabric is a lot less stretchy than double-brushed polyester, I did not narrow the waistband. I used a stretchy athletic knit (Surge’s black quad performance jersey knit) for the waistband lining. This 300 gsm fabric is 88% polyester and 12% spandex, with 75% 4-way stretch. This gives the pants a waistband that feels just like a pair of leggings or yoga pants, and that doesn’t slip down when I put my phone in my pocket.

The pants were a pretty fast sew. The PyLos is cool and comfortable to wear and the quad performance jersey knit keeps the waistband in place. I love the results of putting performance knit in the waistband lining, and will try that with other patterns too. The reduced leg fullness makes them look more like normal pants. But I wasn’t entirely happy with the drape of the leg.

After finishing the pants one evening, I decided to work on the drape again the next day. I basted a new outside seam, starting the curve on the front pant leg about even with the bottom of the crotch, but ending up at the same place at the bottom. This seemed better so I sewed it in place. You can see on the image below part of the original front piece of the shorts/culottes pattern outlined in red. The green line is the full palazzo extension that I used for my first pair of Cleo pants. The blue line is the final narrower palazzo extension that I ended up with this time after a bit of trial and error (I started with a line that curved in from the notch, but ultimately ended up with the blue line you see here).

Even after getting the side seam the way I wanted it, I still wasn’t completely happy with the drape and realized that it looked a lot better when I hitched the sides of the pants up a bit. It seems in my effort to raise the rise to be more of a high-rise fit, I added too much fabric to the outside of the waist. The adjustment to the center of the rise was good, but the outside of the waist did not need that much adjustment. The right thing to do at this point would probably have been to remove the waistband, cut off the extra fabric, and sew it back together. However, the idea of picking out all those zigzag stitches was not appealing. So I basted a new seam connecting the pants to the waistband, taking the sides up about three-quarters of an inch and grading towards the center. That seemed to do the trick, so I sewed a zigzag along the basting line and pressed it in place. While the inside is not beautiful, the outside of these pants looks much better with this adjustment. I’ve marked my pattern so I can just cut it this way to begin with next time I make this pattern. I’m learning a lot about fitting pants and clearly I have more to learn.

After wearing the pants with the phone in my pocket I realized that the phone tends to tilt outward and cause a bulge to the side. I added a zigzag seam to the pocket bag from the bottom up about 4 inches, placed about an inch in from the outer edge of each pocket. This is completely invisible on the outside of the pants but it keeps my phone more vertical. I went back and added this to my palazo pants too. Here’s the self-drafted pattern I used for the front part of my slash pocket bag with the extra vertical seam (the back part of the pocket bag is cut straight across the top without the slash).

In any case, the final product looks and feels great. I took these pants on a business trip and they were very comfortable and did not wrinkle in my suitcase. I wore them for three days and the waistband did not stretch out. They were comfortable in the outdoor heat and kept my legs warm in the over air-conditioned meeting rooms. Here are the photos, modeled with a Bondi top I made last Fall. At the bottom I have a close up of the waistband, including the slash pockets.

Cleo palazzo pants (and shorts)

In June I decided to try my first knit shorts pattern, Sinclair pattern’s Cleo knit shorts and culottes. These shorts have a comfy yoga-style waistband, optional side-seam pockets, and a full drape. I was intrigued by the comfy lounge shorts people were posting on the Sinclair Facebook group, and even more intrigued by the dressier looking long shorts and culottes. But what convinced me to purchase the pattern was the palazzo pants. This is not actually a pattern for palazzo pants, but I saw multiple sewists (especially Holly Stout and Kristi Käär) who simply took the Cleo culotte pattern, extended the side seams to pants length, and voila, lovely flowy palazzo pants. These sewists also executed and interesting pocket hack to get the pockets off the side seam.

Before cutting into 2 yards of fancy fabric for the pants, I decided to make a basic pair of soft knit shorts first so I could try out the pattern. Eighty percent of the work in making pants is in the top 20% of the pants — once you get past the waist band, pockets and crotch seam, the rest of the pants are a piece of cake.

I cut my size 4 petite shorts from one yard of plain black double brushed polyester (DBP) fabric. The DBP is super soft, so soft that I was concerned about keeping the waist band in place if I put my phone in my pocket. As the pattern advised, I sandwiched a piece of stretch mesh between the two DBP layers of the waistband. The waistband also has 1/4 inch elastic at the top, but that doesn’t provide a lot of support. Shorts construction was fairly straightforward, although as predicted most of the effort was in the pockets and waistband. The results look nice and are super comfy (will be great for PJs), but do sag when I load up my pockets. I also personally prefer shorts and pants with more of a high rise.

Here are my comfy black Cleo shorts. You can see how the side-seam pockets gap open a bit. The waist sits about an inch below my navel, and lower when I put my phone in my pocket.

I decided to alter the pattern a bit before attempting pants from a two yards of a lavender DBP floral print. I thought I might be able to get a higher rise by using the regular size pattern rather than the petite, but I checked and the rise was the same. I checked the tall pattern and saw the rise was about 3/4 inch taller. So I used the size 4 tall as my base and then added about half an inch to the top of the front and back leg pieces (drafting the alterations in Affinity Designer).

After debating a variety of solutions to the waistband sag problem, I narrowed the waistband by half an inch on the left and right side of both the front and back (subtracting 2 inches total from the diameter) in order to tighten it up. Instead of sandwiching stretch mesh in the waistband, I used a medium-weight cotton lycra for the waistband lining, providing more support than you get from DBP. I considered using wider elastic but stuck with the recommended 1/4 inch braided elastic. The result is a much more supportive and less saggy waist band than on the shorts. They still sag a little when my pockets are loaded, but not as much. I’m going to look for a more supportive athletic knit or possibly try wider elastic to see if I can make future pants even better.

While Holly and Kristi borrowed their pocket design from other Sinclair patterns that I don’t have (yet), I found an online tutorial on making slash pockets and just drafted my own, with a very slightly sloping slash. I found the slash pockets actually easier to construct than the side-seam pockets because you don’t have to deal with the awkward part where you sew the side seam just up to the pocket opening and stop.

Finally, I extended the inseam and outside seam on the legs to full pants length, keeping the same angles. The width at the bottom hem is about 26″. (I used HeatNBond Soft Stretch on the hem and zigzagged over the edge.) At 5’2″, I can just barely get full length wide-leg pants out of two yards of fabric.

The finished results (see pants modeled blow with my Cachet top and Laura cardigan) are fantastic light-weight swishy pants for summer. They are quite comfortable with pockets that easily accommodate a cell phone and small wallet. I’m eager to make more in other knit fabrics, and also try curving the outside seam at the hips so that the legs are straight and not quite so wide for another look.